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Toyota Hilux common problems and MOT pass rate

In 2025, DVSA recorded 79,460 initial MOT tests on the Toyota Hilux in Great Britain, and 70.2% passed first time. Here is where the rest failed.

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Toyota Hilux at the MOT, 2025

Initial MOT tests
79,460
Passed first timeAll cars and vans: 72.1%
70.2%
Failed at firstIncluding 5.9% repaired at the test and passed (PRS)
29.8%
Had a dangerous defectAll cars and vans: 7.3%
6.8%
Licensed in the UKEnd of 2026 Q2, plus 19,008 off the road (SORN)
98,355

Contains DVSA MOT data, Open Government Licence v3.0, year 2025.

Failure areas

Where the Hilux fails its MOT

The share of initial tests in 2025 with at least one fail or PRS item in each part of the MOT. A test can fail in more than one area, so these do not add up to the fail rate.

  1. 1Lamps, reflectors and electrical equipment

    14.4%

    Headlamps and their aim, brake lights, indicators, fog and reversing lamps, warning lights, battery and wiringAll cars and vans: 10.8%

  2. 2Brakes

    11.8%

    Pedal and handbrake, pipes and hoses, discs, pads and drums, and how well the car stopsAll cars and vans: 6.4%

  3. 3Suspension

    9.8%

    Springs, shock absorbers, suspension arms and bushes, anti-roll bars, wheel bearings and axlesAll cars and vans: 9.0%

  4. 4Body, chassis and structure

    6.4%

    Corrosion and damage to the structure, the exhaust system, fuel system, doors, seats, towbar, bumpers and engine mountingsAll cars and vans: 3.3%

  5. 5Visibility

    5.0%

    The driver's view, windscreen damage, wipers, washers and mirrorsAll cars and vans: 4.4%

  6. 6Tyres

    2.9%

    Tread depth, cuts and bulges, the right size and type, valves and tyre pressure warning systemsAll cars and vans: 6.2%

  7. 7Noise, emissions and leaks

    2.5%

    Exhaust emissions and smoke, exhaust noise and fluid leaksAll cars and vans: 3.2%

  8. 8Seat belts and airbags

    1.9%

    Seat belts, airbags and the airbag warning lightAll cars and vans: 1.0%

  9. 9Steering

    1.5%

    Steering rack, joints and linkages, power steering, the steering wheel and columnAll cars and vans: 2.0%

  10. 10Registration plates and VIN

    0.6%

    Number plates and the vehicle identification numberAll cars and vans: 0.3%

This modelAll cars and vans

Parts

The parts that fail most

Share of initial tests with a fail or PRS item on each part, 2025.

  1. Brake performanceBrakes7.2%
  2. SpringsSuspension4.3%
  3. Position lampsLamps and electrics4.0%
  4. Headlamp aimLamps and electrics3.6%
  5. WipersVisibility3.1%
  6. Front and rear fog lampsLamps and electrics2.8%
  7. Registration plate lamp(s)Lamps and electrics2.6%
  8. Mechanical brake componentsBrakes2.4%

By age

Pass rate by year first used

Older cars fail more often, so compare a car with others of its year. Cars up to 25 years old; years with fewer than 250 tests are left out.

First usedTestsPassed first timeDangerous defect
20226,73285.1%3.1%
20218,82582.4%3.8%
20205,36180.2%3.7%
20195,48579.1%3.9%
20185,75376.6%4.8%
20175,15475.1%5.8%
20164,50769.2%7.1%
20155,58565.2%7.3%
20144,86663.0%8.5%
20133,89760.6%8.9%
20123,73858.7%9.8%
20113,52457.7%9.2%
20102,25057.0%10.1%
20091,61258.2%9.9%
20081,75256.7%10.6%
20071,59058.9%10.4%
200688158.8%11.0%
20051,01459.0%10.7%
20041,22554.3%12.7%
200384657.1%12.6%
200280359.5%11.3%
200152857.8%8.9%
200052259.0%9.6%

Mileage

Hilux mileage by age

The median reading at the test: half the cars of that age had covered more, half less. Estimated from 1,000-mile bands, for cars up to 25 years old.

A car well above or below the typical figure is not a problem in itself, but the readings should rise steadily from one MOT to the next. A fall, or a long gap, is worth asking about.

Check a car's mileage record
Age at testMedian mileageReadings
2 years36,900 miles5,094
3 years44,100 miles7,494
4 years51,200 miles6,620
5 years63,400 miles5,397
6 years72,100 miles5,444
7 years81,800 miles4,984
8 years88,200 miles5,079
9 years90,900 miles4,805
10 years97,800 miles5,218
11 years104,200 miles4,325
12 years110,200 miles3,885
13 years117,800 miles3,625
14 years125,600 miles2,804
15 years131,100 miles1,830
16 years135,000 miles1,721
17 years143,200 miles1,701
18 years142,800 miles1,254
19 years142,000 miles860
20 years150,900 miles1,167
21 years148,400 miles986
22 years155,300 miles848
23 years144,200 miles652
24 years150,400 miles549
25 years150,000 miles560

Checking a particular Hilux?

Averages tell you what to look at. The registration tells you about this car: every MOT since 2005 with its failures and advisories, each mileage reading, and whether it is taxed.

Questions

Toyota Hilux: common questions

Contains DVSA MOT data, Open Government Licence v3.0, year 2025.

What is the most common MOT failure on the Toyota Hilux?
In DVSA's 2025 test records, the area that failed most often on the Toyota Hilux was lamps, reflectors and electrical equipment: 14.4% of initial tests had at least one fail or PRS item there, against 10.8% for all cars and vans. Next came brakes (11.8%) and suspension (9.8%).
What is the MOT pass rate for the Toyota Hilux?
70.2% of 79,460 initial MOT tests on the Toyota Hilux in 2025 were a pass first time. Another 5.9% passed after small repairs made at the test station within the hour (PRS). Across all cars and vans, 72.1% passed first time.
Does a lower pass rate mean the Toyota Hilux is unreliable?
Not on its own. MOT results depend on age, mileage and upkeep as much as on design, so a model with many older cars on the road will usually fail more often. The table by year compares cars of a similar age. What matters most is the record of the car you are looking at, so check its MOT history before you buy.
What counts as a dangerous defect?
One the tester judges to be a direct and immediate risk to road safety, or to have a serious impact on the environment. The car fails and should not be driven until it is repaired. 6.8% of initial tests on the Toyota Hilux found at least one, against 7.3% for all cars and vans.
Where do these figures come from?
From DVSA's anonymised MOT test data for 2025, published under the Open Government Licence. We count initial tests on cars and light vans in Great Britain, as DVSA does in its own statistics: retests, appeals and abandoned tests are left out, and so are advisories and minor defects.